Abrasion Resistant ROCKSTAR 500 Steel Plates from Conquest Steel & Alloys, Mumbai, deliver 450–540 BHN hardness for the most severe wear conditions. We have supplied steel plates since 2008. Every order ships with a mill test certificate, and we cut plates to your size at our own stockyards.
Send us your thickness, size and quantity. We reply with an indicative quote and stock availability.
Quick facts
ROCKSTAR 500 is a quenched and tempered abrasion resistant steel plate with a hardness of 450–540 BHN. Its very hard surface resists severe sliding wear and abrasion in mining, crushing and material-handling equipment, with good toughness for its hardness.
ROCKSTAR 500 gains its hardness from quenching, which means rapid cooling, followed by tempering. This process builds a very hard surface that slows material loss from rock, ore, coal and sand.
Why buyers choose it
Handle with care: The hardness that resists wear also reduces forming room. Typical elongation is 8%, so check bend radii before you form. Confirm the maximum service temperature and any further heat treatment limits on your MTC
Choose ROCKSTAR 500 when abrasion is the main cause of failure. Choose ROCKSTAR 400 when you also need more toughness or easier forming.
| Feature | ROCKSTAR 400 | ROCKSTAR 500 |
|---|---|---|
| Hardness | 360–430 BHN | 450–540 BHN |
| Typical elongation | 12% | 8% |
| Typical impact energy | 40 J at -30°C | 27 J at -20°C |
| Best for | Mixed wear and impact, heavier forming | Severe abrasion, long wear life |
| Product form | Grade | Indicative price (₹ per kg) | Indicative price (₹ per tonne) |
|---|---|---|---|
| Plate | ROCKSTAR 500 / AR 500 type | ₹105 – ₹150 | ₹1,05,000 – ₹1,50,000 |
| Coil, pipe, tube | Not a standard form for this grade | Not applicable | Not applicable |
All prices are indicative and change with thickness, quantity, cutting needs and market rates. They are not fixed quotes. Contact us for a confirmed quote.
ROCKSTAR 500 uses controlled carbon, manganese, chromium, nickel, molybdenum and boron, with a carbon equivalent that rises as plates get thicker. Thicker plates need more alloying to harden through the full section.
|
Thickness (mm) |
Chemical Composition & Values |
|---|---|
|
6.0–20.0 |
C: 0.30, Mn: 1.60, P: 0.025, S: 0.010, Si: 0.70, Cr: 1.50, Ni: 1.50, Mo: 0.70, B: 0.0040, CE: 0.60, PCM: 0.41 |
|
21.0–40.0 |
C: 0.30, Mn: 1.60, P: 0.025, S: 0.010, Si: 0.70, Cr: 1.50, Ni: 1.50, Mo: 0.70, B: 0.0040, CE: 0.65, PCM: 0.43 |
|
41.0–50.0 |
C: 0.30, Mn: 1.60, P: 0.025, S: 0.010, Si: 0.70, Cr: 1.50, Ni: 1.50, Mo: 0.70, B: 0.0040, CE: 0.74, PCM: 0.48 |
All values are maximums. Confirm exact values on your MTC. For plates above 50 mm, [VERIFY WITH MTC].
What this means for you: CE values of 0.60–0.74 are high. Plan preheat, low-hydrogen consumables and a qualified welding procedure before you fabricate.
ROCKSTAR 500 delivers 450–540 BHN hardness, about 1,250 MPa yield strength and 1,500 MPa tensile strength in typical 15 mm plate. It also shows 8% elongation and 27 J impact energy at -20°C.
| Property | Typical value (15 mm plate) |
|---|---|
| Hardness | 450–540 BHN |
| Yield strength | 1,250 MPa |
| Tensile strength | 1,500 MPa |
| Elongation (L0 = 50 mm) | 8% |
| Impact energy at -20°C | 27 J |
Hardness is measured on a milled surface 0.5–2 mm below the plate surface. Values for other thicknesses [VERIFY WITH MTC].
Low-temperature performance: The -20°C impact value supports use in cool climates. For regular service at lower temperatures, ask about ROCKSTAR 400, which shows 40 J at -30°C.
Conquest Steel & Alloys stocks several ROCKSTAR 500 plate types to match your fabrication and wear needs.
Related grades we stock: ROCKSTAR 400 plates, ROCKSTAR 450 plates and ROCKSTAR ESSAR plates.
Not sure which type fits your machine? Send a drawing or a thickness list.
ROCKSTAR 500 suits equipment that faces severe abrasion from rock, ore, coal, sand and concrete. Its extreme hardness extends part life where softer plates wear out quickly.
Mining and construction
Material handling
Industrial
Total cost of ownership: ROCKSTAR 500 costs more per kg than softer grades. In highly abrasive service, the longer wear life reduces downtime and replacement labour, which lowers your total cost of ownership.
Conquest Steel & Alloys is a Mumbai-based stockist and supplier of ROCKSTAR 500 plates, incorporated in 2008. Our promoters and partners bring 30 years of experience in steel sourcing, stocking and supply chain.
We source plates from mills that follow international plate production guidelines. We link sourcing and supply to support on-time delivery.
Our facilities
Quality and documentation
How to enquire
We deliver ROCKSTAR 500 steel plates to industrial cities across India, the Middle East, Asia, Europe and the Americas.
1. What is ROCKSTAR 500 steel plate?
ROCKSTAR 500 is a quenched and tempered abrasion resistant steel plate with 450–540 BHN hardness. It resists severe sliding wear in mining, crushing and material-handling equipment. Its high hardness makes welding and forming more demanding than softer grades such as ROCKSTAR 400.
2. What is the hardness of ROCKSTAR 500 plate?
ROCKSTAR 500 plate measures 450–540 BHN on a milled surface 0.5–2 mm below the plate surface. Typical 15 mm plate delivers about 1,250 MPa yield strength, 1,500 MPa tensile strength and 8% elongation. Always confirm exact values on your mill test certificate.
3. What thickness and sizes do you supply?
Conquest Steel & Alloys lists ROCKSTAR 500 plates from 6 mm to 75 mm thick, 1,500–2,500 mm wide and 6,000–12,000 mm long. We cut plates to size with plasma or oxyfuel cutting. Share your drawing and thickness list to confirm current stock.
4. Can ROCKSTAR 500 plate be welded and formed?
Yes, with care. Manual metal arc, submerged arc and gas-shielded welding all work, but carbon equivalent reaches 0.60–0.74. Use controlled preheat, low-hydrogen consumables and a qualified procedure. Elongation is only 8%, so check bend radii before forming.
5. What documents come with ROCKSTAR 500 plates?
We provide an MTC to EN 10204 3.1, a quality assurance plan, a packing list, a commercial invoice and a heat treatment chart. We can arrange a radiography report. Our in-house team performs ultrasonic testing before supply. Tell us which documents you need when you enquire.
6. What is the price of ROCKSTAR 500 plate in India?
The indicative price is ₹105–150 per kg, or ₹1,05,000–1,50,000 per tonne. Actual prices depend on thickness, quantity, cutting needs and market rates. This range is not a fixed quote. Send your requirement to Conquest Steel & Alloys for a confirmed quotation.
7. What is the difference between ROCKSTAR 500 and ROCKSTAR 400?
ROCKSTAR 500 offers higher hardness, 450–540 BHN against 360–430 BHN, for severe abrasion. ROCKSTAR 400 offers better toughness, 12% typical elongation and easier forming. Choose ROCKSTAR 500 for extreme wear and ROCKSTAR 400 for combined wear, impact or heavy forming.
ROCKSTAR 500 is the right choice when abrasion, not impact, destroys your equipment. Its 450–540 BHN hardness fights wear from rock, ore, coal and concrete. Its typical 1,250 MPa yield strength and 27 J impact energy at -20°C give it the strength to hold up under heavy loads.
Respect the trade-offs. Higher hardness means 8% typical elongation and a carbon equivalent of 0.60–0.74, so forming and welding need planning. Use controlled preheat, low-hydrogen consumables and generous bend radii. If your machine faces heavy impact or needs more forming room, ROCKSTAR 400 may serve you better, and we stock it too.
Choosing the right plate also means choosing the right supplier. Conquest Steel & Alloys has supplied steel plates from Mumbai since 2008. Our Kalamboli and Taloja stockyards hold stock, cut plates to size with plasma and oxyfuel methods, and dispatch them with crane support. Our in-house team performs ultrasonic testing, and we provide an MTC to EN 10204 3.1 so you can verify every plate you receive.
When you compare suppliers, look at total cost of ownership, not only price per kg. A plate that lasts longer, arrives cut to size and comes with clear documentation saves money after the purchase.
Ready to move forward? Send us your grade, thickness, width, length, quantity and cutting needs. We will reply with an indicative quote and stock availability.
Request a quote today or call +91 22 23894572 for a consultation on ROCKSTAR 500 plates.
| India Price : | Min- 110 INR Per Kg / Max- 130 INR Per Kg |
|---|---|
| USD Price : | Min- 1.25 USD Per Kg / Max- 1.48 USD Per Kg |
| Grade : | 500 HBW |
| Thickness : | 6 mm – 100 mm |
| Width : | Up to 3000 mm |
| Length : | Up to 12000 mm |
| Tensile Strength : | 1400 – 2000 MPA |
| Yield Strength : | Min. 1000 MPA |
| Impact Toughness : | 20J at -40°C |
| Standards : | EN 10051 / EN 10163 |
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