Shop ABREX 500 Plates at Best Price in Bhavnagar — Conquest Steel & Alloys
Conquest Steel & Alloys manufactures and supplies ABREX 500 plates, hardened abrasion-resistant steel with a mill hardness of approximately 515 BHN, offering 2 to 5 times the abrasion resistance of standard mild steel. Designed specifically to resist wear from sand, earth, and abrasive bulk materials, ABREX 500 plates allow structural components to be built lighter without sacrificing service life, cutting both material cost and equipment weight.
Produced under ISO9001:2000-certified quality control, ABREX 500 plates undergo tempering, quenching, and normalizing surface treatments across Hot-Rolled (HR) and Cold-Rolled (CR) production. Conquest Steel & Alloys stocks thicknesses from 5mm to 120mm, lengths up to 12,000mm, and widths up to 3,000mm, giving fabricators and OEMs flexibility to source cut-to-size plates for a wide range of structural and lining applications.
Mechanically, ABREX 500 plates deliver a hardness of 450–540 HBW depending on thickness, with Charpy V-notch impact testing confirming toughness at -40°C — proof the plate resists sudden fracture as well as gradual abrasive wear. Chemical composition is tightly controlled, with restricted phosphorus and sulfur content, supporting good weldability and formability despite the plate's high hardness. Every batch is tested for toughness, mechanical strength, chemical composition, and pitting corrosion resistance before it leaves the mill.
Typical applications include cutting edges, hoppers, dump truck liners, ore scrapers, screen plates and cut liners, and conveyor buckets across mining, construction, coal handling, and cement industries. The plates also offer good resistance to corrosion and pitting, along with reliable performance under high-temperature and high-pressure operating conditions.
As a Mumbai-based manufacturer with a pan-India service network, Conquest Steel & Alloys supplies ABREX 500 plates directly to global and domestic clients, offering custom sizing, technical grade support, and transparent specification sheets on every order — competitive manufacturer pricing included.
What Are ABREX 500 Plates?
ABREX 500 plates are hardened, abrasion-resistant steel plates with a mill hardness of around 515 BHN, engineered specifically to resist wear from sand, earth, and abrasive bulk materials. They offer roughly 2 to 5 times the abrasion resistance of mild steel, which allows structural components to be built thinner and lighter without sacrificing service life — cutting both material cost and dead weight on mobile equipment.
Where Are ABREX 500 Plates Used? (Applications)
ABREX 500 plates are installed wherever equipment surfaces take constant abrasive contact from sand, ore, or earth. Common applications include:
- Cutting edges on dozer blades, graders, and excavator buckets
- Hoppers in bulk material handling and processing plants
- Dump truck liners exposed to continuous loading and unloading abrasion
- Ore scrapers used in mining and mineral processing
- Screen plates and cut liners in crushing and screening operations
- Conveyor buckets handling coal, ore, sand, and other abrasive bulk materials
Why ABREX 500 Plates Are Important
ABREX 500 plates matter because they cut both the weight and the wear rate of structural components exposed to abrasive conditions. Standard mild steel needs thicker sections to survive the same abrasive load, which adds unnecessary mass to buckets, liners, and dump bodies. Because ABREX 500 resists abrasion 2 to 5 times better than mild steel, equipment builders can use thinner sections that still outlast mild-steel equivalents — reducing structural weight, fuel consumption on mobile equipment, and the frequency of liner replacement.
Features of ABREX 500 Plates
- High mill hardness of approximately 515 BHN for superior wear resistance
- 2–5x abrasion resistance compared to mild steel, verified against sand and earth wear conditions
- Low impurity levels maintained during production, improving weldability and formability
- Charpy V-notch impact tested at -40°C, confirming toughness under cold and high-stress conditions
- Multiple surface treatments available — tempering, quenching, and normalizing — to suit application needs
- ISO9001:2000 certified manufacturing for consistent batch-to-batch quality
- Available in Hot-Rolled (HR) and Cold-Rolled (CR) production formats
- Rigorously quality-tested, including toughness tests, mechanical strength tests, chemical composition tests, and pitting corrosion tests
Benefits of ABREX 500 Plates
- Reduced structural weight — thinner sections can be used without sacrificing wear life, cutting dead weight on mobile equipment
- Extended component life — high hardness and toughness reduce liner and wear-part replacement frequency
- Lower maintenance costs — fewer shutdowns for re-lining across mining, construction, and material-handling operations
- Strong weldability and formability — low impurity levels allow standard workshop fabrication despite high hardness
- Corrosion resistance, including good resistance to pitting, supporting longer service life in harsh environments
- Reliable high-temperature and pressure tolerance, suited to demanding industrial operating conditions
- Consistent quality assurance — every batch is tested for toughness, mechanical strength, and chemical composition
Types of ABREX 500 Plates
Conquest Steel & Alloys supplies ABREX 500 across several product designations to match different application and sourcing needs:
| Material Designation | Best Suited For |
|---|---|
| ABREX 500 | Standard high-abrasion applications across mining and construction |
| AR 500 Steel Plate | General structural wear-resistant components |
| ABREX 500 Abrasion Resistant Steel Plates |
Heavy-wear zones such as hoppers and dump liners |
| ABREX 500 Wear Resistant Plates | Cutting edges, screen plates, and conveyor buckets |
Core Specifications & Material Properties
ABREX 500 Plate Specification
| Parameter | Detail |
|---|---|
| Item | Abrasion Resistant Plate |
| Thickness | 5mm – 120mm |
| Length | Up to 12,000mm |
| Width | Up to 3,000mm |
| Surface Treatment | Tempering, Quenched, Normalized |
| Certification | ISO9001:2000 |
| Production Process | Hot-Rolled (HR) / Cold-Rolled (CR) |
| Applications | Concrete industry, metallurgy, fan industry, coal industry, mining machinery, construction machinery |
| Heat Treatment | Normalized (N), Quenched and Tempered (Q+T) |
| Material Names | ABREX 500, AR 500 Steel Plate, ABREX 500 Abrasion Resistant Steel Plates, ABREX 500 Wear Resistant Plates |
ABREX 500 Plates Chemical Composition
This controlled chemical composition — with restricted phosphorus and sulfur content — keeps ABREX 500 plates weldable and formable even at high hardness, so fabricators can cut, drill, and shape the material using standard workshop techniques.
ABREX 500 Plates Mechanical Properties
| Specification | ABREX 500 (4–32 mm) | ABREX 500 (32–80 mm) |
|---|---|---|
| Thickness Range | 4–32 mm | 32–80 mm |
| Hardness (HBW) | 470–530 | 450–540 |
| Elongation (min %) | 10 | 10 |
| Charpy V Impact Test Temp. | -40°C | -40°C |
| Impact Direction | Longitudinal | Longitudinal |
These mechanical properties confirm ABREX 500 plates combine near-500 HBW surface hardness with proven low-temperature toughness, resisting both abrasive surface wear and sudden impact fracture during operation.
Why Choose Conquest Steel & Alloys as a Supplier for Abrasion Resistant Plates?
Conquest Steel & Alloys is a Mumbai-based manufacturer and supplier providing ABREX 500 plates to global and domestic clients across a range of standards, specifications, lengths, widths, and cut-to-size configurations. Every plate is produced under ISO9001:2000-certified quality control and passes toughness, mechanical strength, chemical composition, and pitting corrosion testing before dispatch — giving buyers confidence in consistent wear performance batch after batch.
Buyers choose Conquest Steel & Alloys because we offer:
- Direct manufacturer pricing with no middleman markup
- Custom cutting and sizing across the full 5mm to 120mm thickness range
- Both Hot-Rolled and Cold-Rolled production, giving flexibility for different fabrication requirements
- Pan-India delivery network for fast dispatch to project and plant sites
- Technical support for grade and surface-treatment selection based on your specific wear conditions
- Transparent quotation process with clear specification sheets for every order
Contact Conquest Steel & Alloys for Abrasion Resistant Plates at Best Price in Bhavnagar
Reducing structural weight without giving up wear life is one of the hardest trade-offs in abrasive-service equipment design — and ABREX 500 plates are built specifically to solve it. With a mill hardness of roughly 515 BHN and 2 to 5 times the abrasion resistance of mild steel, ABREX 500 lets fabricators use thinner, lighter sections on cutting edges, hoppers, dump truck liners, and conveyor buckets while still outlasting mild-steel equivalents in continuous abrasive contact with sand, earth, and ore.
Conquest Steel & Alloys manufactures ABREX 500 plates under ISO9001:2000-certified quality control, with every batch tested for toughness, mechanical strength, chemical composition, and pitting corrosion resistance. Stock is available from 5mm to 120mm thickness, in both Hot-Rolled and Cold-Rolled production, so buyers can match the exact specification to their equipment rather than settling for generic wear plate. Our pan-India delivery network and direct manufacturer pricing keep both lead times and costs competitive for project sites across the country.
If abrasive wear is adding unnecessary weight and maintenance cost to your equipment, it's worth comparing that against a switch to ABREX 500. Get in touch with Conquest Steel & Alloys today to discuss your thickness, surface-treatment, and sizing requirements — our technical team will prepare a detailed quotation and specification sheet for your project.
Request a Quote for ABREX 500 Plates — Contact Conquest Steel & Alloys Today.
ABREX 500 Specification:
| Grade : | ABREX 500 |
|---|---|
| Hardness : | ~470-530 HBW |
| Thickness : | 5 mm to 100 mm |
| Width : | Up to 2500 mm |
| Length : | Up to 12000 mm |
| Yield Strength : | ≥1200 MPA |
| Tensile Strength : | ≥1400 MPA |
| Heat Treatment : | Quenched and Tempered |
